Shopfloor Solutions Guide

Article Index
Page 1 - Throughput
Page 2 - Productivity
Page 3 - Cost of Quality
Page 4 - As-Built Records
Page 5 - Engineering Changes

As-Built Records


Problem: Most of the information is on paper and filed away somewhere.

Since most of the quality/historical information gathered on the shop floor is done either on paper or in systems that aren't connected to each other, the accuracy of the data collected is most often suspect. As an example, aerospace manufacturers and aircraft maintenance facilities use dedicated people for the sole purpose of checking if all required signatures are present and if their appropriate stamps are shown. Others check to see if serial numbers have been written down. Few manufacturers in even highly regulated environment have time to check if the numbers recorder are even accurate which often leads to embarrassment and rework when the error is found (often by the customer).

Solution:

Data collections, sign-offs and serialization needs to be performed and validated in real time. If a signature lacks a certification currency or if a serial number is inaccurate or previously used, it needs to be highlighted to the employee at that time before that component is closed up and assembled or installed into something else.

  • Solumina verifies all electronic signatures for valid certifications and authority in real time.
  • Solumina can validate tool IDs and ensure that the correct tool was used with an adequate Calibration status.
  • Solumina verifies serial numbers against your inventory files to ensure the right part made it on the unit being worked on.

Results:

  • The data is right the first time!
  • A complete as-built/as-maintained database is available at your fingertips when required

Problem: Information is only partially checked, so critical data is often missing.

Since most of the quality/historical information gathered on the shop floor is done either on paper or in systems that aren't connected to each other, the accuracy of the data collected is most often suspect. As an example, aerospace manufacturers and aircraft maintenance facilities use dedicated people for the sole purpose of checking if all required signatures are present and if their appropriate stamps are shown. Others check to see if serial numbers have been written down. Few manufacturers in even highly regulated environment have time to check if the numbers recorder are even accurate which often leads to embarrassment and rework when the error is found (often by the customer).

Solution:

Data collections, sign-offs and serialization needs to be performed and validated in real time. If a signature lacks a certification currency or if a serial number is inaccurate or previously used, it needs to be highlighted to the employee at that time before that component is closed up and assembled or installed into something else.

  • Solumina verifies all electronic signatures for valid certifications and authority in real time.
  • Solumina can validate tool IDs and ensure that the correct tool was used with an adequate Calibration status.
  • Solumina verifies serial numbers against your inventory files to ensure the right part made it on the unit being worked on.

Results:

  • The data is right the first time!
  • A complete as-built/as-maintained database is available at your fingertips when required.

Problem: It takes thousands of man-hours to reconstruct quality/defect data for a finished part all the way down to its lowest level components.

Since most of the quality/historical information gathered on the shop floor is done either on paper or in systems that aren't connected to each other, the accuracy of the data collected is most often suspect. As an example, aerospace manufacturers and aircraft maintenance facilities use dedicated people for the sole purpose of checking if all required signatures are present and if their appropriate stamps are shown. Others check to see if serial numbers have been written down. Few manufacturers in even highly regulated environment have time to check if the numbers recorder are even accurate which often leads to embarrassment and rework when the error is found (often by the customer).

Solution:

Data collections, sign-offs and serialization needs to be performed and validated in real time. If a signature lacks a certification currency or if a serial number is inaccurate or previously used, it needs to be highlighted to the employee at that time before that component is closed up and assembled or installed into something else.

  • Solumina verifies all electronic signatures for valid certifications and authority in real time.
  • Solumina can validate tool IDs and ensure that the correct tool was used with an adequate Calibration status.
  • Solumina verifies serial numbers against your inventory files to ensure the right part made it on the unit being worked on.

Results:

  • The data is right the first time!
  • A complete as-built/as-maintained database is available at your fingertips when required

Problem: Finished goods often ship with missing data.

Since most of the quality/historical information gathered on the shop floor is done either on paper or in systems that aren't connected to each other, the accuracy of the data collected is most often suspect. As an example, aerospace manufacturers and aircraft maintenance facilities use dedicated people for the sole purpose of checking if all required signatures are present and if their appropriate stamps are shown. Others check to see if serial numbers have been written down. Few manufacturers in even highly regulated environment have time to check if the numbers recorder are even accurate which often leads to embarrassment and rework when the error is found (often by the customer).

Solution:

Data collections, sign-offs and serialization needs to be performed and validated in real time. If a signature lacks a certification currency or if a serial number is inaccurate or previously used, it needs to be highlighted to the employee at that time before that component is closed up and assembled or installed into something else.

  • Solumina verifies all electronic signatures for valid certifications and authority in real time.
  • Solumina can validate tool IDs and ensure that the correct tool was used with an adequate Calibration status.
  • Solumina verifies serial numbers against your inventory files to ensure the right part made it on the unit being worked on.

Results:

  • The data is right the first time!
  • A complete as-built/as-maintained database is available at your fingertips when required



 

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